Top-load Case Packer

Post-Dishwashing Liquid Production

Date

[Aug 28th 2021]

[Kadina Industrial]

Client

[Daily Chemical]

industry

The global liquid packaging market was valued at USD 333.5 billion in 2022 and is projected to grow to USD 512.9 billion by 2032, with a compound annual growth rate (CAGR) of 4.90% during the forecast period (2023-2032). Key drivers of market growth include increasing demand for packaged beverages, evolving consumer lifestyles, the expanding e-commerce industry, advancements in packaging materials technology, emphasis on sustainability, regulatory frameworks, growth in the pharmaceutical sector, rising disposable incomes, urbanization, and population growth.

The market is segmented by end-user into Food & Beverage, Personal Care, Pharmaceutical, Household Care, Industrial, and Others. In 2022, the food & beverage segment dominated the market. This segment encompasses a wide range of products requiring liquid packaging solutions, including alcoholic beverages, carbonated drinks, juices, water, energy drinks, coffee, tea, liquid snacks, sauces, dressings, dairy products, soups, and similar items. The diverse product offerings in the food and beverage sector drive the demand for various forms of liquid packaging solutions.

SAEpack offered a range of highly efficient automation solutions while ensuring daily used quality and safety. We have extensive experience in designing secondary packaging solutions for golbal liquid. Below is a standard case example about Dishwashing liquid that we have selected. Customer requirements are as follows:

The customer requires packaging solutions for 2 different types of dishwashing liquid containers: square bottles and round bottles. Customer requirements are as follows:

Round Bottle

Products are conveyed from the filling conveyor to a diverter, then into a packing machine with 6 lanes. Dedicated grippers move products from waiting areas into boxes. Cardboard boxes are opened, conveyed to the packing machine, sealed, weighed, and palletized after passing quality checks. Completed pallets are manually removed and replaced with empty ones

Detailed Requirements

Specific Parameters

Bottle Specification

408g

500g

Carton Dimensions (mm)

340x285x263

365x305x258

Gross Weight per Carton

Packing Arrangement

13.7 kg

5 rows x 6 cloumns

17kg

100 bottles per min

Product Capacity

Tip: Product dimensions and packaging speed are customizable, tailored according to customer requirements.

Main Configuration

After bottom sealing, carton move to the packing machine's positioning area for product loading. After packing, products are weighed and non-conforming ones are rejected. Conforming products are sealed, palletized, and stacked automatically on empty pallets.

Suitable for boxes, cans, bottles, bags and other products, it is controlled by servo motors, occupies a small area, and is easy

to maintain and intervene immediately.

uitable for boxes, cans, bottles, bags and other products, it is controlled by servo motors, occupies a small area, and is easy to maintain and intervene immediately.

Top-load Case Packer

Suitable for boxes, cans, bottles, bags and other products, it is controlled by servo motors, occupies a small area, and is easy to maintain and intervene immediately.

Drop Down Case Packer

It efficiently forms and seals cardboard box bottoms, with quick size adjustments and high durability, mobility, and speed.

Carton Erector

Introducing a versatile box sealing machine that adjusts manually for different box sizes, automates folding, taping, and ensures safety.

Carton Sealer

Its infeed unit is equipped with universal vacuum grippers and capable of palletizing based on stacking patterns and pallet dimensions.

Intelligence Palletizer

This versatile machine offers simple operation, adjustable speed control, high precision, extensive reporting capabilities, and self-learning for efficient product management.

Weight Checker

Square Bottle

Products move from a filling machine via chain plates to a pick-and-place packing machine, packing them into boxes. Cardboard boxes are opened, conveyed to the packing machine, sealed, weighed, and palletized after quality checks. Workers manually handle pallets after stacking and replace them with empty ones.

Tip: Product dimensions and packaging speed are customizable, tailored according to customer requirements.

Detailed Requirements

Bottle Specification

Packing Arrangement

Product Capacity

Gross Weight per Carton

Carton Dimensions (mm)

2 kg

403 x 310 x 268

2 rows x 4 columns

80 bottles per min

Specifc Parameters

2 rows x 5 columns

1.128 kg

415 x 315 x 252

1.128 kg

1.1 kg

403 x 310 x 268

365x305x258

340x285x263

365x305x258